Companion flanges
Generally cardan shafts are connected to the units by companion flanges. The companion flange
material must have an interfacial pressure of min. 700 N/mm˛.
For standards of frictional grip flanges see ISO 7646 (DIN flanges), ISO 7647 (SAE flanges)
and positive connection flanges with 70° cross-Serration ISO 8667 (XS flanges).
The accurate running of a cardan shaft requires certain tolerances for the axial and
radial run-out (see by DIN-flanges ISO 7646, by SAE-flanges ISO 7647 and by XS-flanges
ISO 8667).
x = axial run-out
y = radial run-out
The dimensions of the companion flanges correspond with those of the same size of cardan shafts,
except for the centering depth FA and the fit CA,
and can be taken from the tables in the catalogues or from the following tables.
For better bolt locking we recommend designing the recessed diameter of the companion flange
as a bolt head Iocation and inserting the bolts from the companion flange side. In this case
an adequate distance Zmin must be maintained between the flange and the
adjacent unit.
Zmin = bolt length (incl. bolt head).
If it is not possible to insert the bolts from the companion flange side, the bolts can he
inserted from the joint side, except for some sizes. Make sure that the nuts can be easily
tightened on the companion flange side. If necessary, use companion flanges with pre-assembled
bolts.
Design A - Connection with staggered teeth according to ISO 8667
Shaft connection |
A [mm] |
B [mm] |
I(1) x H(2) |
Design |
| XS 120 |
122(3) |
100 |
4 x 11 |
A |
| XS 150 |
155(4) |
130 |
4 x 13 |
A |
| XS 180 |
180 |
150 |
4 x 15 |
A |
| XS 200 |
200 |
165 |
4 x 15 |
A |
(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm
(3) Ø 120 mm also possible
(4) Ø 152 mm also possible
Design B - DIN connection according to ISO 7646
Shaft connection |
A [mm] |
B [mm] |
CA [mm] |
FA [mm] |
I(1) x H(2) |
Design |
| DIN |
90 |
74,5 |
47 h7 |
2,3 - 0,2 |
4 x 8,1 |
B |
| 100 |
84,0 |
57 h7 |
2,3 - 0,2 |
6 x 8,1 |
B |
| 120 |
101,5 |
75 h7 |
2,3 - 0,2 |
8 x 10,1 |
B |
| 150 |
130,0 |
90 h7 |
2,3 - 0,2 |
8 x 12,1 |
B |
| 165 |
140,0 |
95 h7 |
2,3 - 0,2 |
8 x 16,1 |
B |
| 180 |
155,5 |
110 h7 |
2,3 - 0,2 |
10 x 16,1 |
B |
| 225 |
196,0 |
140 h7 |
4,0 - 0,2 |
12 x 16,1 |
B |
(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm
Design C/D - SAE connection according to ISO 7647
Shaft connection |
A [mm] |
B [mm] |
CA [mm] |
FA [mm] |
I(1) x H(2) |
Design |
SAE (Spicer) |
1100 |
87 |
69,85 |
57,10 H7 |
2,0 + 0,2 |
4 x 8,1 |
C |
| 1300 |
97 |
79,37 |
60,32 H7 |
2,3 + 0,2 |
4 x 10,1 |
C |
| 1400 |
116 |
95,25 |
69,85 H7 |
2,3 + 0,2 |
4 x 12,1 |
C |
| 1500 |
151 |
120,65 |
95,25 H7 |
2,3 + 0,2 |
4 x 14,1 |
C |
| 1510 |
146 |
120,65 |
95,25 H7 |
2,3 + 0,2 |
4 x 12,1 |
C |
| 1600 |
175 |
155,57 |
168,22 H7 |
1,5 + 0,2 |
8 x 10,1 |
D |
| 1700 |
203 |
184,15 |
196,86 H7 |
1,5 + 0,2 |
8 x 10,1 |
D |
| 1800 |
203 |
184,15 |
196,86 H7 |
1,5 + 0,2 |
12 x 10,1 |
D |
(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm
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